AUDIT · PLAN · AUTOMATE

Plant Audit & Factory Automation Services

Find bottlenecks. Improve performance.
Reduce avoidable costs.

Audits to identify the root causes of production losses, with targeted automation to address them.

Our engineers audit your plant to find where energy, uptime and output are being lost. You get a written report with findings, priorities and corrective actions. Where automation is the answer, we implement it – PLC and SCADA integration, line upgrades and low-cost automation that pays back quickly.

What our plant audit covers

Schedule a Meeting

Fill out the form below and our team will get back to you shortly.

How it works

Our plant audit and automation capabilities

SGK India conducts thorough diagnostic evaluations across four critical plant operations, then provides targeted engineering solutions to close the performance gaps we find.

1. Manufacturing & process audits

We conduct cycle-time analyses, capacity utilization checks, and assembly line balancing to uncover bottlenecks and improve overall equipment effectiveness (OEE).

2. Industrial energy & safety audits

Our engineers carry out detailed electrical load reviews and thermal imaging scans to identify utility waste, lower monthly power costs, and ensure statutory safety compliance.

3. PLC, SCADA & line automation:

We provide custom control panel retrofits, HMI programming, sensor integrations, and line automation upgrades to modernize legacy machinery without full equipment replacement.

4. Quality & system audits:

We conduct quality system reviews, defect root-cause analyses, and ISO alignment checks, delivering structured roadmaps for long-term asset health monitoring.

Common questions

Plant Audit and Automation FAQs

Common questions about our plant audit methodology, PLC-SCADA automation capabilities, and project execution timelines.

What types of audits do you offer?

We conduct manufacturing and process audits, energy and safety audits, maintenance audits, and quality system audits. Each produces a written report with prioritised corrective actions.

Can you help implement automation recommendations?

Yes. We implement PLC and SCADA integration, control panel retrofits, HMI programming, sensor integration and line automation upgrades — usually without replacing existing machinery.

Do you provide audit documentation?

Yes. You receive a detailed audit report with findings, root-cause analysis, prioritised corrective actions and an implementation roadmap.

Is this service suitable for existing plants?

Yes. Most of our audit work is on operational plants. We also support expansion projects and plants preparing for automation upgrades.

How often should audits be conducted?

Energy and safety audits are typically annual. Process and maintenance audits work best quarterly or half-yearly, especially where production volumes or equipment condition change often.

Related Services

Plant maintenance works best alongside our other services.

Explore what else we offer.